Tasks & Activities

  Activity 1 – Characterization of available raw-materials
 Task Nº Task Starting date End date
1 Definition and characterization of scraps 01.03.2016 30.06.2016
2 Definition and characterization of ferro-alloys and additives 01.03.2016 30.06.2016
3 Selection and composition of steels 01.03.2016 30.06.2016
  Activity 2 – Identification and characterization of wastes
 
Task Nº
Task Starting date End date
1 Definition and characterization of metallic wastes 01.03.2016 30.06.2016
2 Definition and characterization of non-metallic wastes 01.03.2016 30.06.2016
  Activity 3 – Laboratory trials of producing of cast steels
 Task Nº Task Starting date End date
1 Elaboration and alloys castings 01.04.2016 30.08.2016
2 Mechanical characterization 01.04.2016 30.08.2016
3 Treatment and results optimization 01.08.2016 30.08.2016
  Activity 4 – Development of injection system
Task Nº Task Starting date End date
1 Definition of the mechanical injection system 01.09.2016 31.09.2016
2 Selection of materials for prototype 01.10.2016 31.10.2016
3 Purchase of components and materials 01.11.2016 31.12.2016
  Activity 5 – Industrial validation
Task Nº Task Starting date End date
1 Adapting furnace and casting system 01.11.2016 31.12.2016
2 Decarburization tests 01.01.2017 31.01.2017
3 Dessulfurizing and dephosphorizing tests 01.01.2017 31.01.2017
4 Mechanical characterization 01.02.2017 31.01.2018
5 Microstructural characterization 01.02.2017 31.01.2018
6 Conditions optimizing 01.02.2017 31.01.2018
  Activity 6 – Technico-economic-environmental evaluation
Task Nº Task Starting date End date
1 Technical evaluation 01.12.2017 28.02.2018
2 Economic evaluation 01.12.2017 28.02.2018
3 Environmental evaluation and life cycle analysis 01.12.2017 28.02.2018
  Activity 7 – Promotion and dissemination of project results
Task Nº Task Starting date End date
1 Project website 01.03.2016 31.05.2016
2 Scientific papers 01.03.2017 28.02.2018
3 International conferences 01.03.2017 28.02.2018
4 Technical visit 01.07.2017 28.02.2018

Description of activities

Characterization of available raw-materials

To obtain a complete characterization, especially in the chemical composition aspects, of the raw materials to be considered for the project with regard to steel scrap, ferroalloys and additives. In this activity, the composition ranges will be selected for each type of steel to study.

Identification and characterization of wastes

This activity aims to identify wastes of interest to the process, either from a perspective of use as raw materials (mainly foundry returns) or to produce agents that provide desulphurization and dephosphorisation of liquid steel. Such wastes will be identified in the context of the national market, but taking also into account the existence in other countries of wastes with interesting characteristics for this purpose. All wastes will be characterized for the purpose of the relevant properties.

Laboratory trials of producing of cast steels

This activity consists of laboratory tests of steel production, with a view to the elaboration of low carbon stainless steels (decarburized) and low S and / or P carbon steels (desulfurized and / or dephosphorized). The decarburization and desulphurization / dephosphorization processes will be carried out by means of reagent addition systems (argon / oxygen in the case of decarburization and additives in the other case). The results will be evaluated in terms of mechanical properties of the steels and the results optimized for the transition to the industrial / pilot research phase

Development of injection system

In this activity the prototype of the insuflation system will be defined through a spear. The mechanical and hydrodynamic aspects, the materials and the construction of the boom prototype will be carried out.

Industrial validation

This activity consists of conducting pilot-scale industrial tests of steel production and liquid treatment to obtain the desired metallurgical quality levels.

Technico-economic-environmental evaluation

This activity consists in the assessment, from a technical, economic and environmental point of view, of the developed process and the inherent materials (new steels).

Promotion and dissemination of project results

This activity aims to promote new products and disseminate the results of the research carried out.

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